CASE STUDY

The Glasshouse, Morningside

Glasshouse Morningside is a unique, urban oasis nestled in the heart of Auckland, offering a serene and elegant venue for a variety of events. As part of the evolving Morningside Precinct, Glasshouse contributes to the area’s dynamic and curated character, blending contemporary architecture with a mix of vibrant businesses. Designed to host everything from weddings and private parties to corporate functions and photoshoots, Glasshouse provides an unparalleled event space defined by its striking glass walls and lush greenery.

KOROK’s Role in the Project

To ensure the durability, safety, and acoustic integrity of this unique venue, 78mm KOROK panels were selected as the core external wall system solution. KOROK’s fire-rated and acoustic-rated panels played a crucial role in maintaining the building’s aesthetic while offering high-performance protection against fire, noise, and external weather conditions.

Key Features of KOROK External Wall Systems in Glasshouse Morningside

Fire-Rated & Weatherproof Protection

Glasshouse Morningside required external walls that met stringent fire safety requirements while also standing up to New Zealand’s diverse weather conditions. KOROK External Wall Systems provided a high-performing, fire-resistant solution that ensured both occupant safety and long-term durability.

Lightweight & Cost-Effective Installation

With no need for engineered slabs, KOROK’s lightweight panel system significantly reduced material costs and installation time. This efficiency enabled the construction team to maintain the project timeline without sacrificing quality or structural integrity.

Seamless Acoustic Performance

As a venue designed for events and gatherings, controlling sound was a crucial consideration. KOROK’s acoustic-rated panels ensured effective sound insulation, preventing noise disruptions and enhancing the intimate atmosphere of the space.

Durability Without Additional Cladding

Designed specifically for high-wind zones and exposed external applications, KOROK’s panels eliminated the need for extra cladding, reducing maintenance costs while maintaining a sleek architectural finish that complemented the venue’s glass-wall aesthetic.

Conclusion

The Glasshouse Morningside stands as a testament to the versatility and performance of KOROK External Wall Systems. By providing a lightweight, fire-resistant, and acoustically efficient solution, KOROK played an integral role in shaping this iconic Auckland venue. Our systems continue to set the standard for modern construction, offering architects and builders a practical yet high-performing solution for external wall applications.

For more information about our External Wall Systems and how KOROK can enhance your next project, visit our website or get in touch with our team today.

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CASE STUDY

Catalina Bay Apartments

KOROK® Fire and Acoustic Wall Systems at Catalina Bay Apartments

KOROK Building Systems played a key role in the construction of the Catalina Bay Apartments in Auckland, supplying our high-performance fire and acoustic wall systems. This 13-level waterfront development, built by LT McGuinness for client Willis Bond, consists of 73 luxury apartments across two towers and nine townhouses on a concrete podium. Designed by Architectus, the project integrates sustainability, history, and high-end living, offering panoramic views of Waitemata Harbour.

A Landmark Development with a Strong Foundation

The Catalina Bay Apartments were built on a historically significant site, once home to a Royal New Zealand Air Force base. The design of the development pays homage to this heritage while providing modern, high-quality residences.

Despite construction challenges such as extreme weather events and pandemic-related delays, the project was successfully completed in July 2024, thanks to the collaborative efforts of the client, consultants, and contractors. More than 2,200 workers contributed to this impressive 28-month build.

KOROK® – Setting the Standard in Fire and Acoustic Protection

KOROK is proud to have contributed to this landmark residential development, providing solutions that ensure safety, comfort, and efficiency. Our fire and acoustic wall systems continue to set the benchmark for high-performance construction in New Zealand’s premium apartment projects.

KOROK supplied all fire and acoustic wall systems for the project, including:

• Lift Shafts, Risers, and Ducts
• Intertenancy Apartment Walls

Our systems were chosen to enhance fire safety, acoustic insulation, and construction efficiency in this high-end residential development.

KOROK® for Lift Shafts, Risers, and Ducts

KOROK® panels provided an efficient and robust solution for the lift shafts, risers, and ducts at Catalina Bay, offering multiple advantages:

• Single-side installation: Eliminates the need for scaffolding inside shafts, accelerating the build process.
• Superior fire and acoustic performance: Ensuring compliance with New Zealand’s strict building codes for safety and comfort.

KOROK® for Intertenancy Apartment Walls

Each apartment in Catalina Bay was designed for privacy and luxury. KOROK® intertenancy walls played a crucial role in achieving this by delivering:

• Proven fire-rated protection and acoustic insulation, ensuring a safe and peaceful living environment.
• Solid wall construction, enhancing security and long-term durability.
• Faster installation times, reducing project timelines and labor costs.
• Sustainable solutions, minimizing construction waste and contributing to the development’s Homestar-7 sustainability rating.

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For those looking to reduce sound pollution, incorporating effective noise control systems can be a game changer in various environments.

KOROK Noise Control Systems – Additional Acoustic Solutions

Advanced Noise Control Solutions for Targeted Acoustic Performance

KOROK Building Systems introduces additional Acoustic solutions designed to tackle specific sound challenges in modern construction. Originally driven by the unique requirements of cinemas and terraced housing, these solutions bring versatile applications to a wide range of environments, enhancing comfort, privacy, and overall sound quality.

Why Choose KOROK Noise Control Systems?

Our additional acoustic solutions were developed with a focus on solving specialized acoustic issues. By studying the effects of various wall densities and configurations, we’ve created adaptable systems that address distinct sound transmission concerns. From minimizing sound bleed in high-traffic areas to achieving optimal acoustic separation between units, KOROK Noise Control Systems meet the needs of complex acoustic demands.

How Noise Control Systems Work

Our systems use a blend of wall densities and build-ups that are tailored to meet the specific acoustic needs of each project. By combining technical insights with flexible design, we provide solutions that integrate seamlessly into diverse building types while maintaining industry-leading standards in acoustic performance.

Key Applications of Noise Control Systems

• Cinemas: Create immersive audio experiences without disruptive sound bleed between theaters, ensuring each audience enjoys undisturbed sound quality.
• Terraced and Multi-Unit Housing: Reduce noise transfer between units to give residents a quieter, more comfortable living environment.
• Other Specialized Spaces: Whether it’s office environments, hospitality spaces, or other commercial projects, our Noise Control Systems improve sound management, making shared and private spaces more acoustically efficient.

Deflection Head Details

What Are Deflection Head Details?

Deflection head details are specialized components used in wall and partition systems to accommodate vertical or horizontal movement in a building’s structure.

They are typically placed at the top of walls, allowing the structure to expand, contract, or shift without compromising the wall’s integrity or performance.

This movement can be caused by various factors, such as dead loads, live loads, thermal expansion, or seismic activity. At KOROK Building Systems, our deflection head solutions are designed to provide the flexibility and stability needed in high-performance wall systems.

Dead and live loads can cause significant deflection in some structures. KOROK® can provide deflection C-track details where deflection loadings are considered.

KOROK deflection head details:

• Maintain Structural Integrity: Designed to allow movement in walls without damaging the structure, these details help prevent cracking or separation in response to building movement.
• Ensure Fire and Acoustic Performance: KOROK deflection heads are rigorously tested to retain fire resistance and acoustic ratings, even with movement, maintaining protection in all conditions.
• Seismic Readiness: In New Zealand, where seismic activity can impact building structures, our deflection head designs are engineered to absorb and adjust to seismic forces, supporting safe and resilient structures.

Whether used in commercial or residential projects, KOROK’s deflection head details meet the highest industry standards, offering a reliable solution for builders, architects, and contractors who prioritize safety, performance, and durability.

Our website offers an array of technical resources to assist professionals in their projects. With these tools, you can enhance your knowledge and skills effectively.

Technical Resources

Introducing COLORSTEEL® MAXAM™: The Next Generation of Steel Solutions

At KOROK, we are committed to delivering the highest quality fire and acoustic rated wall systems, and today we are excited to introduce a major upgrade in our materials. We are transitioning to the new COLORSTEEL® MAXAM™, which will replace our previously used COLORSTEEL® ENDURA® and COLORSTEEL® MAXX® ranges. This change marks a significant advancement in the technology and performance of our wall systems.

What is COLORSTEEL® MAXAM™?

COLORSTEEL® MAXAM™ combines the renowned quality and consistency of COLORSTEEL® with innovative ACTIVATE™ technology. This new single substrate product solution is designed with corrosion resistance and longevity in mind, making it suitable for most of New Zealand’s environmental conditions.

The Benefits of ACTIVATE™ Technology

• Strategic Positioning: The aluminium/zinc/magnesium compounds in the coating are strategically positioned to activate at the start of weathering, providing sacrificial protection when it is most needed.
• Robust Barrier Formation: Magnesium compounds encourage the formation of a robust barrier at cuts and scratches, slowing the rate of subsequent corrosion.
• Long-Lasting Protection: The magnesium compounds ‘activate’ the metal coating, resulting in more effective, longer-lasting sacrificial protection.

Transitioning to the Future

The introduction of COLORSTEEL® MAXAM™ reflects our commitment to innovation and excellence. By integrating this advanced material into our KOROK wall systems, we are ensuring that our products not only meet but exceed the highest standards of performance and durability. For more information on COLORSTEEL® MAXAM™ and its benefits, please contact our customer service team.

Recent Articles

Looking for effective wall solutions for your apartment? KOROK Apartment Wall Solutions offer innovative options that cater to your needs.

KOROK Apartment Wall Solutions

The Ultimate All-in-One Solution for Fire & Acoustic Rated Intertenancy Wall Systems

For over  25 years, KOROK has been a trusted provider of high-performance fire and acoustic walls for the multi-level construction market. Now, with the introduction of the KOROK KIR high-performance intertenancy apartment wall systems, KOROK offers comprehensive solutions for seamless floor plate transitions.

Our systems integrate lift cores, riser ducts, stair cores, hallways, and apartments into one streamlined package. Experience unparalleled fire, seismic, acoustic, and safety protection with KOROK – your all-in-one solution for modern construction needs.

Simplify with KOROK: Combining Performance and Safety

Experience the perfect blend of simplicity and performance with KOROK. Our range of IT wall solutions incorporates fire protection, seismic deflection, passive safety, and acoustic efficiency, all while eliminating complex build-ups. KOROK delivers unmatched performance, safety, and simplicity for your construction needs.

Intertenancy Apartment Solution

• Early Installation
• Solid & Secure
• Tested performance
• STC rating from 55 up to 69
• Fire rating from FRR 30 to FRR 120
• Simplified program continuity
• Waste reduction with custom lengths

Read More

Wall Transition

• Tested Fire Door Solutions
• Simple transitioning for interface junctions

Corridor, Service Riser & Ducts

• Multiple wall design solutions
• Single-sided fix
• Simple passive fire service penetrations allowing for early services installation
• Programme Continuity
• Reduction in scaffolding
• Early Inspection & installation

Lift Cores

• Structural steel infills
• Intumescent coated steel connections
• Slab to Slab options
• Early fix services & lift components
• Added fall protection
• Simple penetration solutions
• Door head solutions
• Early installation & sequencing continuity

Read More

Stair Core & Scissors Stairs

• Safe exit
• Linings are optional
• Prefinished colour coated panel options
• Prefinished panel provide a cost-effective, single fixed solution
• Reduced structural steel
• Multiple installation solutions
• Programme continuity
• Small crew to install
• Lightweight simplicity
• Handrail connection

Read More

Recent Articles

Welcome to the Technical Bulletin for July 2024, where we cover the latest updates and developments.

Technical Bulletin July 2024

KOROK has a culture of investing in product testing across our core market segments, believing in developing systems that simplify construction with robust, evidence-based performance.

In the Technical Bulletin for July 2024, we discuss how, as our market evolves, so does the demand for high-performance, compliant systems. KOROK continually strives to stay ahead, providing evidence-based solutions, supporting documentation, technical support, and literature to the New Zealand Construction Industry.

Our technical team, led by David Cornelius, brings a wealth of experience and a deep passion for the KOROK brand. We balance product innovation, testing, and technical support, ensuring that the industry benefits from practical, test-based solutions in our July 2024 bulletin.

Pathway to testing:

KOROK collaborates with leading institutions such as BRANZ,  Auckland University Acoustics Testing Services, CSIRO, and Warringtonfire Australia, alongside industry-leading fire and structural engineers, manufacturers, and consultants. This collaboration aims to deliver performance-based solutions outlined in our July 2024 Technical Bulletin to meet ever-evolving design requirements.

The testing process begins by identifying industry challenges, followed by setting objectives and the steps required to facilitate a solution. KOROK evaluates both suitability and compliance requirements while considering simple installation methodologies. A systematic evaluation of needs leads to a well-structured test program and assessments for the July 2024 period.

In the July 2024 Bulletin, David and his team rigorously assess and refine processes, aiming to provide the market with simple, high-performance systems and applications that enhance both functionality and efficiency. Our goal is to ensure that every product meets the highest standards of performance and reliability outlined in the Technical Bulletin.

Recent Articles

Introducing KOROK 360: Support for Your Project from Specification Through to Installation

Taking “Support” In the New Zealand Construction Industry to the Next Level

In the ever-changing and challenging world of construction, it’s crucial to have the right kind of backup to tackle any project head-on. That’s where we step in with something pretty special – KOROK 360. It’s our latest effort to provide top-notch support from start to finish on your construction projects.

What KOROK 360 Is All About

KOROK 360 is all about shaking things up a bit in the New Zealand construction industry. We think it’s time to give you a hand with a bit of everything – from getting your project off the ground to crossing the finish line. Our goal is to set a new standard for support, making sure we’re there for our new and longstanding clients.

Support and Innovation

First of its kind in New Zealand’s firewall and acoustic wall systems industry, KOROK 360 covers all bases. We’re here to make sure every part of your project runs smoothly, blending excellent support with our know-how to make your job easier.

All the Support You Need, When You Need It

• Expert Tech Support: Benefit from our technical experts for guidance, compliance and troubleshooting, ensuring your project keeps moving without difficulty. Contact Tech Support
• Dedicated Sales & Specification Support: Our sales support team is at your disposal, ready to help you in the office, on-site, run training sessions, presentations and more. Contact Sales & Spec Support
• Made to Measure: Just like a tailor-made suit, we’ll make sure our products fit your project perfectly. Contact Support
• National Logistics Service: No matter where you are in New Zealand, we’ll get our products to you right on time, so your project stays on track. Contact Logistic Support
• Installation & Training Support: Our on-ground support during the installation. Ensures compliance with standards and maximises the performance of our firewall and acoustic wall systems. Contact Installation Support
• Estimation & Pricing Support: Leverage our detailed quantity surveying expertise to ensure your project’s resources are optimized, preventing waste and ensuring cost-effectiveness throughout the lifecycle of your project. Contact Support
• EPD & Sustainability: Commitment to sustainability and transparency by providing EPDs, highlighting the environmental impact of our products and supporting green building practices. Contact Support.

New Chapter

KOROK 360 embodies our commitment to innovation, providing the comprehensive support you need. Welcome to KOROK 360, where your project’s needs are met with precision, expertise, and solid support.

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