KOROK® 78mm galv panels are precision rollformed from high-quality zinc-coated steel strips. The steel used for our shells meets the AS/NZS1397:2001 standard, ensuring consistent strength and durability. Each panel features a base metal thickness of 0.4 mm B.M.T. with a Z275 zinc coating, enclosing a lightweight aerated concrete core. This combination delivers a nominal weight of just 10.2 kg per lineal metre, making KOROK® panels easy to handle and install while maintaining exceptional structural performance.
Our panels are designed for versatility and high performance, offering superior fire and acoustic ratings for a wide range of applications. They provide fast, efficient installation with minimal on-site modifications, reducing labour costs and program delays. The lightweight nature of KOROK® panels also eases transport and handling, particularly on multi-storey construction projects.
Backed by over 20 years of experience, KOROK® panels are BRANZ-appraised, Kiwi-owned, and widely trusted across New Zealand for projects ranging from residential developments to complex commercial constructions. Our systems are designed to simplify installation, maximise safety, and deliver long-lasting performance, making KOROK® the preferred choice for builders, architects, and developers seeking reliable fire and acoustic wall solutions.
51mm KOROK® panels are rollformed from zinc coated steel strips. The steel from which the shells are manufactured conforms to AS/NZS1397:2001. Steel shells have a base metal thickness of 0.4mm B.M.T. with a Z275 zinc coating. These panels have an aerated concrete core and weigh nominally 10.2kg per lineal metre.
KOROK® produces 51mm panel. KOROK® 51mm panel provides a -/60/60 FRR and is perfectly suited for terraced house intertenancy walls and apartment intertenancy walls. The narrower gauge allows you to keep more floor space as it isn’t taken up by walls.
Performance and Features
Fire Rating: KOROK® 51mm panels provide a fire resistance rating of -/60/60 FRR, meeting stringent safety requirements for intertenancy walls in terraced houses and apartments.
Acoustic Efficiency: Designed to reduce sound transmission, these panels ensure quieter living environments, making them an excellent choice for densely populated or high-traffic areas.
Space-Saving Design: The 51mm thickness allows for slimmer walls, helping to maximize valuable floor space without compromising structural integrity or performance.
Vertical Orientation: Panels are installed vertically and secured to timber or steel framing with aluminum brackets.
Versatility: Compatible with wall framing, insulation, and linings specified within the system appraisal, ensuring seamless integration into your building project.
Scope of Use: Appraised for all buildings of all importance levels as defined by AS/NZS 1170.
Engineered Solid Intertenancy Walls for Multilevel Compliance
In apartment and multi-unit developments, intertenancy walls must provide more than separation – they must deliver reliable fire containment, acoustic privacy, and long-term durability. KOROK® Intertenancy Apartment Systems provide high-performance fire- and acoustic-rated protection for non-loadbearing internal walls. Designed for compliance, construction efficiency, and occupant comfort, the system delivers robust solid-wall performance while meeting the requirements of the New Zealand Building Code (NZBC).
With fire ratings available up to -/240/240 and acoustic performance up to STC 76, the system provides flexibility for designers while delivering reliable, tested performance. BRANZ appraisedand developed using recognised Australian and New Zealand Standards, KOROK® systems combine solid-wall resilience with construction efficiency.
How the System Works
KOROK® Intertenancy Apartment Systems use roll-formed steel-faced panelsfilled with aerated concrete to form a solid, high-mass fire and acoustic barrier between occupancies. The panels interlock to form a continuous wall with inherent fire resistance and sound attenuation properties. Unlike lightweight framed plasterboard systems that rely on linings for performance, the KOROK® panel itself is the primary fire barrier.
The aerated concrete core provides substantial mass, improving low-frequency sound attenuation and reducing airborne sound transfer between dwellings. The solid wall configuration also allows services to be run on the intertenancy wall without requiring individual fire-rated penetrations for outlets and switches, as fire resistance is inherent within the panel. Panels may be installed vertically or horizontally and are available in multiple configurations to achieve varying Fire Resistance Ratings (FRR) and Sound Transmission Class (STC) levels.
Code Compliance Highlights
The KOROK® Intertenancy Apartment System meets or exceeds NZBC requirements for:
Clause B1 – Structure: Resists loads arising from self-weight, wind, earthquake, impact, creep, and shrinkage
Clause B2 – Durability: Serviceable life exceeding 50 years under normal dry internal conditions
Clause C3 – Fire Affecting Areas Beyond the Source: Provides passive fire protection to limit fire spread between tenancies
Clause C6 – Structural Stability: Maintains structural stability when supported by appropriately fire-rated primary elements
Clause G6 – Airborne and Impact Sound: Meets and exceeds minimum airborne sound transmission requirements for residential intertenancy
Key Performance Ratings
Fire Resistance Rating (FRR): Available configurations include -/60/60, -/120/120, and up to -/240/240 depending on system build-up
Sound Transmission Class (STC): Systems range from STC 55 through to STC 76
Panel Composition: Roll-formed galvanised or colour steel shell with an aerated concrete core
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives.
Longrun profiled steel cladding system as selected.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives. Longrun profiled steel cladding system as selected
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
86mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
80mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
KOROK® metal fire flashing is installed to the top C-track OR 13 mm GIB Fyreline® or equivalent x 120 mm strip with sealant is fixed at 250 mm centres top and bottom, using 6g x 32 mm drywall screws.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives.
Longrun profiled steel cladding system as selected.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives. Longrun profiled steel cladding system as selected
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
86mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
80mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
KOROK® metal fire flashing is installed to the top C-track OR 13 mm GIB Fyreline® or equivalent x 120 mm strip with sealant is fixed at 250 mm centres top and bottom, using 6g x 32 mm drywall screws.
In modern terraced housing and townhouses, intertenancy walls must do more than divide spaces – they must protect lives, property, and privacy. The KOROK® Intertenancy System delivers high-performance fire- and acoustic-rated protection walls that’s fast to install, robust, and fully compliant with both the New Zealand Building Code (NZBC) and the Building Code of Australia (BCA).
How the System Works
The KOROK® system uses steel-shelled, aerated-concrete panels positioned between double wall frames.Aluminium brackets connect the panels to both sides. In the event of a fire, brackets on the fire-exposed side melt – allowing that side to safely detach – while the opposite side remains intact. This keeps the fire barrier securely in place, maintaining structural stability and preventing fire spread to the neighbouring unit. Unlike conventional wall systems that rely on internal plasterboard linings for protection, the KOROK® panel itself is the primary fire barrier, providing enduring strength and resilience.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives.
Longrun profiled steel cladding system as selected.
The internal side lined with 1 layer 19mm GIB Fyreline® or acceptable GIB® alternatives or 2 layers 10mm GIB Fyreline® or acceptable GIB® alternatives. Longrun profiled steel cladding system as selected
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
86mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
1 layer 10mm GIB® Standard plasterboard or equivalent each side
Acoustic insulation must be either Autex GreenStuf SW90 or Pink Batts R 2.2 each side.
KOROK® metal fire flashing is installed to the top C-track.
KOROK® metal KIT flashing is installed to horizontal joints.
90mm steel or timber frame each side
80mm overall. Framing not to touch KOROK® panel or fire flashing
KOROK® metal fire flashing is installed to the top C-track. KOROK® metal KIT flashing is installed to horizontal joints.
KOROK® metal fire flashing is installed to the top C-track OR 13 mm GIB Fyreline® or equivalent x 120 mm strip with sealant is fixed at 250 mm centres top and bottom, using 6g x 32 mm drywall screws.